Ten temperature zone lead-free hot air reflow soldering 800/800D

Ten temperature zone lead-free hot air reflow soldering

Model: 800/800D

High production capacity, normal production chain speed can reach 160cm/min; Low energy consumption, new thermal engineering management system, effectively reducing costs; Professional response to high-speed production and high-precision PCB packaging processes with strong temperature control capabilities, high temperature control accuracy, set at an actual temperature difference of 1.0 ° C; Within C; Temperature fluctuation from no-load to full load is 1.5 degrees Celsius; Within C; Super fast temperature rise and fall ability, with a temperature difference of 100 degrees between adjacent temperature zones; The latest insulation technology within C and a brand new furnace design ensure a room temperature of+5 ° C; The furnace temperature of C can be quantitatively controlled with nitrogen throughout the entire process, and each temperature zone can be independently closed-loop controlled, allowing for an oxygen concentration range of 50-200ppm with the latest cooling technology. Multiple zone double-sided cooling is optional; The maximum effective cooling length is 1400mm; the new two-stage flux recovery system ensures rapid cooling of the product and the lowest outlet temperature. With multi-point collection, it fully improves the recovery efficiency and reduces maintenance time and frequency for customers. The dual track dual speed system reduces single machine costs, doubles production capacity, and saves 65% energy.

Item	Model	800	800D
Machine Parameters	Machine parameter
Overall Dimension	Dimension(L × W × H)	5825 × 1430 × 1530 mm	5825 × 1680 × 1530 mm
Color	Color	Computer grey	Computer grey
Weight	Weight	Approx. 2830 kg	Approx. 3170 kg
Number of Heating Zones	Number of heating zone	Top 8 / Bottom 8	Top 8 / Bottom 8
Heating Zone Length	Length of heating zone	3110 mm	3110 mm
Number of Cooling Zones	Number of cooling zone	Top 4 / Bottom 4	Top 4 / Bottom 4
Rectifying Plate Structure	Rectifying plate structure	Small circulation	Small circulation
Rectifying Plate Material	Rectifying plate material	US aluminum plate, golden nano hard anodized	US aluminum plate, golden nano hard anodized
Exhaust Volume Requirement	Exhaust volume requirement	11 m³/min × 2 (dual exhausts)	11 m³/min × 2 (dual exhausts)
Control System	Control system
Power Supply Requirement	Power supply requirement	3‑phase, 380V, 50/60Hz (Optional: 3‑phase, 220V, 50/60Hz)	3‑phase, 380V, 50/60Hz (Optional: 3‑phase, 220V, 50/60Hz)
Total Power	Total power	64 kW	67 kW
Start‑up Power	Startup power	30 kW	32 kW
Normal Power Consumption	Normal power consumption	9 kW	10 kW
Heat‑up Time	Warming time	Approx. 20 min	Approx. 20 min
Temperature Control Range	Temperature control range	Room temp. ~ 300 ℃	Room temp. ~ 300 ℃
Temperature Control Method	Temperature control method	PID close‑loop control + SSR driving (PC + PLC)	PID close‑loop control + SSR driving (PC + PLC)
Temperature Control Accuracy	Temperature control precision	±1 ℃	±1 ℃
PCB Temperature Distribution Deviation	Temperature deviation on PCB	±1.5 ℃ (per RM board test standard)	±1.5 ℃ (per RM board test standard)
Parameter Storage	Data storage	Multiple production setting parameters & status storage	Multiple production setting parameters & status storage
Abnormal Alarm	Abnormal alarm	Abnormal temperature (over‑high / over‑low after constant temperature)	Abnormal temperature (over‑high / over‑low after constant temperature)
Board Dropped Alarm	Board dropped alarm	Three‑color signal light: Yellow – warming; Green – normal; Red – abnormal	Three‑color signal light: Yellow – warming; Green – normal; Red – abnormal
Conveyor System	Conveyor system
Rail Structure	Rails	Overall sectional type	Overall sectional type
Chain Structure	Chain structure	Double‑buckle anti‑jam chain	Double‑buckle anti‑jam chain
Max. PCB Width	Max width of PCB	400 mm (Optional: 460 mm) / Dual‑rail 300 mm × 2	400 mm (Optional: 460 mm) / Dual‑rail 300 mm × 2
Rail Width Adjustment Range	Range of rail width	50‑400 mm (Optional: 50‑460 mm) / Dual‑rail 300 mm × 2	50‑400 mm (Optional: 50‑460 mm) / Dual‑rail 300 mm × 2
Component Height	Components height	Top 30 mm / Bottom 30 mm	Top 30 mm / Bottom 30 mm
Conveyor Direction	Conveyor direction	L → R (Optional: R → L)	L → R (Optional: R → L)
Conveyor Rail Fixed Type	Conveyor rail fixed type	Front rail fixed (Optional: rear rail fixed)	Front rail fixed (Optional: rear rail fixed)
PCB Conveyor Type	PCB conveyor type	Air reflow: Chain + Mesh; N₂ reflow: Chain (Mesh optional)	Air reflow: Chain + Mesh; N₂ reflow: Chain (Mesh optional)
Conveyor Height	Conveyor height	900 ± 20 mm	900 ± 20 mm
Conveyor Speed	Conveyor speed	300‑2000 mm/min	300‑2000 mm/min
Auto‑lubrication	Auto‑lubrication	Multi‑mode: auto or manual lubrication selectable	Multi‑mode: auto or manual lubrication selectable
Cooling System	Cooling system
Cooling Method	Cooling method	Forced air cooling; Water chiller cooling (N₂ reflow)	Forced air cooling; Water chiller cooling (N₂ reflow)
Options	Options
Nitrogen System (Reserved)	Nitrogen system (Reserved)	"-N" standard includes nitrogen sealed structure & piping, nitrogen flow meter, water chiller	"-N" standard includes nitrogen sealed structure & piping, nitrogen flow meter, water chiller
Full Nitrogen System	Full nitrogen system	Add oxygen analyzer (plug‑in type) based on nitrogen reserved version	Add oxygen analyzer (plug‑in type) based on nitrogen reserved version
Nitrogen Consumption	Nitrogen consumption	Standard width (400 mm): 300‑1000 ppm O₂, 10‑20 m³/hr N₂ Wide width (610 mm): 500‑1000 ppm O₂, 25‑30 m³/hr N₂	Standard width (400 mm): 300‑1000 ppm O₂, 10‑20 m³/hr N₂ Wide width (610 mm): 500‑1000 ppm O₂, 25‑30 m³/hr N₂
Central Support	Central support	Optional (no mesh belt if center support is chosen)	Optional (no mesh belt if center support is chosen)
Dual‑rail Conveyor	Dual‑rail conveyor	–	Models with "D" are dual‑rail: front & rear rails fixed, two movable center rails for PCB (width 300 mm × 2)
Thermal Management System & Analysis	Thermal management system and analysis	KIC RPI Reflow Process Inspection System – Optional	KIC RPI Reflow Process Inspection System – Optional